WHAT DID OUR CUSTOMER NEED?

- Produce identical templates for every seat in the cinema

Using ply, laminated in black, precision cutting was required for 2 separate pieces for all 37-seat tables.

HOW DID WE DO THIS?

We used a step-by-step process to design 1 set to duplicate on the router as follows:

• Complete a design for a single set
• Transfer to software, including numbering each set.
• Load precision tools to the router
• Load a full sheet of black laminated ply
• Cut, sand, polish and deliver.

WHAT DID OUR CUSTOMER NEED?

- Produce identical cap ends with pre-drilled holes and rebates, made from aluminium and in large quantities.

Using a sheet of aluminium, we were able to programme 500 cap ends into our CAD (computer-aided design) software. We maximised our materials by nesting each end close together and minimising wastage.

HOW DID WE DO THIS?

Each piece had to be identical - including the 1,000 holes we drilled.

• Designed 1 piece in the CAD software
• Duplicated it and laid out each one to maximise material and minimise wastage.
• Load specific tools to the router
• Loaded aluminium materials into the router
• Cut preloaded cap ends
• Drill 2 holes into each piece (yep, that's 1000 precise holes drilled)
• Package and deliver.

WHAT DID OUR CUSTOMER NEED?

- To create a flexible display stand.

We used natural p[y to create identical stands which could be reassembled with ease.

HOW DID WE DO THIS?

Created a lightweight stand made to the specific size to fit the client's desired products.

• The customer provided a file, which we modified to suit the thickness of the material
• Duplicated the pieces into a sheet of MDF, ensuring minimal waste
• Loaded tools and materials in the router
• Lasered the customer's branding onto the relevant pieces.

WHAT DID OUR CUSTOMER NEED?

- Design and create a personaised sign as a gift.

Surface, engrave, and paint the customer-supplied timber.

HOW DID WE DO THIS?

Prepared the natural piece of timber, then designed and painted the sign.

• The router smooths the timber perfectly to expose the natural greain of the wood
• Sand the surface
• Design the wording into our CAD software
• Lay stencil film over the timber
• Our router engraves the wording
• Paint out the engraved lettering to have them really stand out
• Remove stencil film (applied to ensure paint doesn't leach into the timber).